With a focus on inspiring composite innovation, we bring ideas to life by designing and manufacturing revolutionary products using composites.

carbon fibre tooling

Composite Tooling

​Our specialist team possesses the skills and technology to create, repair, and maintain bespoke composite tooling, facilitating consistently high-quality manufacturing.

Our capabilities

Composite Products is a trusted partner in composite tooling and carbon fibre tooling, renowned for delivering high-quality, reliable tools that our clients depend on consistently. Our long-term relationships with clients are a testament to our commitment to excellence.

How does tooling happen?

We start by gaining a deep understanding of your design requirements. From there, we collaborate with you to develop a precision-engineered carbon fibre tool that ensures every product is consistent, high-quality, and delivered on time. Depending on the project, we use either aluminium or pattern block – both of which offer durability, accuracy, and a long service life to meet the demands of composite manufacturing.

Why is tooling important?

Tooling is a crucial element of your manufacturing process, directly impacting the quality and consistency of the final product. A well-made tool allows you to produce identical parts repeatedly without any loss of detail, accuracy, or strength. That’s why we specialise in high-quality composite tooling, designed for durability and precision, ensuring reliable performance over its lifespan.

The COMPOSITE TOOLING Process

At Composite Products we offer a complete service from product design, through to tooling and manufacture. Here are the main process stages and we’re happy to support you at one stage or several.

  • 1. Talk

  • Talk

    First, we get to know you, your product and your needs. Then, we suggest smart solutions to progress your product. Once we’re aligned, we confirm costs, timings and responsibilities whilst communication flows regularly.

    Talk
  • 2. Design

  • Design

    Our experienced designers have the skills and software to design to print or build to print, or both. From ergonomic details to aesthetics, we support ideas to design ready for manufacture. We’ll continuously advise ways to get the very best results.

    Design
  • 3. Tool

  • Tool

    With detailed design information in hand, your bespoke tool can be made from a material of your choosing (we can recommend) to support all future production runs, to act as a template to ensure the time, love and energy put into the product so far is maintained.

    Tool
  • 4. Components

  • Components

    If you need support on part component manufacturing you need to know your trusted partner will deliver to spec, time and cost. Our diverse experience means we can support and advise you on the best mould process to get you from A to B on time and on budget.

    Components
  • 5. Make

  • Make

    This process involves several stages from kit cutting to laminating, autoclave curing, followed by hand trimming, fitting, assembly and the ever-important quality inspection. Fully traceable throughout the process you can have a top-level view of everything, any time.

    Make
  • 6. Supply

  • Supply

    Confident that your product meets your brief, you’re ready to construct your complete product or go straight to market. We don’t like to say goodbye at this stage but instead, see you soon as we believe in long-term partnerships.

    Supply

Talk

First, we get to know you, your product and your needs. Then, we suggest smart solutions to progress your product. Once we’re aligned, we confirm costs, timings and responsibilities whilst communication flows regularly.

Talk

Design

Our experienced designers have the skills and software to design to print or build to print, or both. From ergonomic details to aesthetics, we support ideas to design ready for manufacture. We’ll continuously advise ways to get the very best results.

Design

Tool

With detailed design information in hand, your bespoke tool can be made from a material of your choosing (we can recommend) to support all future production runs, to act as a template to ensure the time, love and energy put into the product so far is maintained.

Tool

Components

If you need support on part component manufacturing you need to know your trusted partner will deliver to spec, time and cost. Our diverse experience means we can support and advise you on the best mould process to get you from A to B on time and on budget.

Components

Make

This process involves several stages from kit cutting to laminating, autoclave curing, followed by hand trimming, fitting, assembly and the ever-important quality inspection. Fully traceable throughout the process you can have a top-level view of everything, any time.

Make

Supply

Confident that your product meets your brief, you’re ready to construct your complete product or go straight to market. We don’t like to say goodbye at this stage but instead, see you soon as we believe in long-term partnerships.

Supply
What is Composite Tooling?

Composite tooling refers to the design and manufacture of moulds and tools made from composite materials, such as carbon fibre, used to produce composite parts. These tools are essential for shaping and forming components with precision and consistency in industries such as aerospace, automotive, and marine manufacturing.

What Materials Are Used in Composite Tooling?

Common materials used in composite tooling include aluminium and pattern block. Aluminium provides durability and precision, while pattern block offers a high-quality surface finish, ensuring accurate and reliable tooling for production.

Why is Tooling Important in Manufacturing?

Tooling plays a vital role in the manufacturing process, as it directly impacts the quality and consistency of the final product. To produce high-quality composite parts, you need a tool that can be used repeatedly without compromising accuracy or detail. Well-made composite tooling ensures each component meets precise specifications, maintaining the integrity and performance of the final product.

What Are Composite Products' Capabilities in Tooling?

Composite Products is a trusted tooling partner with a strong reputation for quality and reliability. We have long-standing relationships with our clients and manufacture high-quality tooling they can depend on, time after time. Our specialist team has the expertise and technology to design, repair, and maintain bespoke composite tooling, ensuring consistently high manufacturing standards.